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超精密模具补焊机 |
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挑战极度精密补焊 实现1/1000秒瞬间溶接 |
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性能卓著，满足您的专业需求 |
本机采用最新技术，将冷焊与高级氩焊两种功能合二为一。由于采用精密的反电流控制方法，使细小部位的焊接成为可能。是一种更为专业、更为精密的补焊设备，满足您的专业需要。 |
精密焊块示例 |
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STAVAX(t0.3) |
NAK 80(t0.25) |
刀刃 |
绣花针 |
修补过程示例 |
| 右边画面向我们展示了模具补焊至抛光的过程， 补焊后的模具经过抛光完好如初。 1.补焊前 ( 宽度 1.2mm * 深度 1.0mm) 2.预溶接 (冷焊) 3.溶接 (氩焊） 4.研磨 5.抛光 (约3微米) |
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| 本机适用范围 1.塑料模 2.浇铸模 3.冷冲模 4.压铸模 5.玻璃模 6.吹塑模 7.橡胶模 8.铜合金模. 极小的热度影响 本机的补焊时间可以精确至1/1000秒，可使模具表面受热度影响降至最低，从而使破坏也降到最低。 焊接的不同厚度 由于焊接电流可在5A--250A之间调节，故焊接厚度范围为:0.01mm--3mm. 精确的细小部位补焊 本机通过精密的反电流控制，满足了细小部位的补焊。补焊时间可精确的由1/1000秒调节至0.6秒。 |
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精确的启动及准确的设定确保了电流的稳定 
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| 满足不同部位的补焊 1.凹槽、滑边 2.细缝 3.洞、狭边 4.沙眼及氩焊后模具表面的凹陷 5.补焊放电加工，渗氮及软氮化处理后的模具 补焊后的模具可进行各种加工 补焊后的模具可进行放电加工，热处理及渗氮处理 |
补焊示例 |
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| 照相机镜筒(螺旋面)滑道边缘部位 | 型芯尖端边缘部分 | 齿轮轮牙部位(节距0.7mm) |
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| 照相机镜筒(螺旋面)的研磨加工 | 移动电话的插入部件 | 铜合金模具拐角和表面 |
焊接后的模具横切面 |
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| NAK-80 (显微镜放大10倍) |
STAVAX (显微镜放大10倍) |
SKD-61 (显微镜放大10倍) |
| 方便易用的手柄 | 工作性能卓著的氩焊枪 |
| 方便易用的冷焊用手柄，即使长时间使用也不会发烫 (可根据您的工作需要选择不同尺寸的手柄)  手柄直径:Φ13mm 配套电极:Φ2/Φ3mm |
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 手柄直径:Φ18mm 配套电极:Φ2/Φ3/Φ5mm |
焊台 |
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| 连接图 | 标准配置 |
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●主机 ●输入线 (2m) ●输出线 冷焊线 (用于Φ2,Φ3/forΦ5电极) 1.3m 氩焊线 (含焊枪) 2m ●地线 (2 m) ●脚踏开关(2m) ●气管 (2.5m) ●冷焊用手柄 Φ13 (用于Φ2,Φ3电极) Φ18 (用于Φ4,Φ5电极) ●冷焊用银钨电极 圆棒(Φ2,Φ3,Φ4,Φ5)* 50mm 圆锥 Φ2*50mm 平板 t1.5*5*10mm ●氩焊用钨电极 (Φ1.6) ●焊材 NAK-80, STAVAX 焊丝(Φ0.8,Φ0.6,Φ0.4) 2m 焊片(t0.1,t0.2) *5mm*1m ●金属剪刀 ●工具盒 |
| 可选附件(需另行购置) | |
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1 工具盒 2 氩焊用输出线(含焊枪) 3 冷焊用输出线 (用于Φ2,Φ3电极) 4 冷焊用输出线 (用于Φ5电极) 5 冷焊用手柄(Φ13) 6 冷焊用手柄(Φ18) 7 脚踏开关 8 金属剪刀 9 地线 10 冷焊用银钨电极 圆棒(Φ2,Φ3,Φ4,Φ5)*50 圆锥 Φ2*50 平板 t1.5*5*10 ● 焊材 11 焊片 12 网状材 13 纱线材 14 粉材 |
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| ●气体流量调节器 ●显微镜 ●防护头盔 ●焊台 |
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| SW-9800专用焊材 (单独出售) | |
| 我们可为您提供各种不同材质的焊材满足您对不同材质模具的补焊。 具体请参见SW-9800配套耗材。 |
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| 技术参数 |
| 冷焊 | 氩焊 | |
| 输入电压 | 单阶 AC200/230V 50/60Hz | |
| 额定输出电流 | 10.4 kVA (最大值) | |
| 6.3 kVA | ||
| 最大额定电流 | - | 76V |
| 输出电流 | 30-750A | 5-250A |
| 焊补时间 | 1-30ms | 1-600ms |
| 循环时间 | 400ms | - |
| 控制方法 | 反电流控制法 | |
| 冷却方法 | 强制空气冷却法 | |
| 尺寸(W*D*H)mm | 204 *425 *390 | |
| 重量 | 23.8kg | |
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Ultra-Precision Mold Padding Welder |
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 The two functions of resistance welding and precise TIG spot welding are integrated into one |
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Even a beginner can achieve pinpoint welding accuracy! |
In order to consistently and accurately finish the weld overlay in a refined area, temporary welding before the TIG welding is very effective. Since the model SW-9800 features the advantageous functions of both resistance welding and TIG welding, even a beginner can achieve a professional finish within a short learning period. |
Examples of Precision Weld Overlay |
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STAVAX(t0.3) |
NAK 80(t0.25) |
Cutter blade |
Sewing needle |
Example of correction process |
| Picture to the right shows the correction process from 1 Before Padding to 5 Finishing. If Rough Finishing and Finish Polishing (about 3 microns) are performed after welding, trace of welding can hardly be recognized.
1.Before padding |
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| Broad Application Range ●Plastic mold ●Die casting mold ●Press mold ●Glass mold ●Blow mold ●Rubber mold ●Copper alloy mold etc. Minimum Heat Influence Because weld time can be set to as low as 1/1000 second, the mold will be less affected by heat and distortion will be minimized. Padding in a Variety of Thicknesses Padding with a thickness from 0.01mm to 3mm is possible because welding current can be changed from 5A and 250A. Assured Tack Welding Precise current-carrying time is obtained through inverter control which assures accurate tack welding. Welding time can be precisely adjusted from 1/1000 sec to 0.6 sec. |
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Prompt start-up and accurate settings for current and time.
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| Diverse Purposes ● Parting line areas,Slide edge areas. ● Pin-gate areas,Tunnel-gate areas. ● Repair of ejector-hole,Thin edge areas. ● Smoothing pinholes and surface depressions after argon welding. ● Padding after electric discharge machining, nitriding and tufftride processing. A Wide Variety of Processing Becomes Possible after Welding Electric discharge machining, creping and blasting become possible after welding, as well as heat-treating and nitriding. |
Repair Examples |
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| ●Easy and accurate depositing repair is possible to achieve in detailed sections, such as the parting line area or the pin-gate area. |
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| Slide edge of lens barrel(Helicoid) |
Edge of core pin | Gear cogs (0.7mm pitch) |
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| Polished lens barrel(Helicoid) |
Mobile phone plug-in unit |
Corner and surface of copper alloy mold |
Cross-sectional Photos of Welded Portions |
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| Examples of deposit having a diameter of about 2 mm | ||
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| NAK 80 (Microscope*10 Photo) |
STAVAX (Microscope *10 Photo) |
SKD 61 (Microscope *10 Photo) |
| Easy-to-Use Hand Pieces | A torch with excellent workability |
| The hand piece is designed not to resist heating after long periods of use. (You can choose the appropriate hand-piece depending on your work.) Diameter:Φ13mm Electrode:Φ2/Φ3mm |
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Diameter:Φ18mm Electrode:Φ2/Φ3/Φ5mm |
Torch stand |
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| Connection diagram | Standard attachments |
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●Main Body ●Input Cord (2m) ●Output Cord Resistance welding (for Φ2,Φ3/forΦ5) 1.3m TIG welding (torch cord) 2m ●Work Cord (2 m) ●Foot-Switch (2m) ●Gas Hose (2.5m) ●Hand piece for resistance welding Φ13 (for Φ2,Φ3 electrode) Φ18 (for Φ4,Φ5 electrode) ●Silver-tungsten electrode for resistance welding Round (Φ2,Φ3,Φ4,Φ5) 50 Tapered Φ2*50 Flat t1.5*5*10 ●Tungsten electrode for TIG welding (Φ1.6) ●Welding Material NAK-80, STAVAX (Φ0.8,Φ0.6,Φ0.4) 2m (t0.1,t0.2) *5mm*1m ●Metal Cutter ●Tool box |
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1 Tool box 2 Cord for TIG welding torch 3 Output cord for resistance welding (for Φ2,Φ3) 4 Output cord for resistance welding (for Φ5) 5 Hand piece for resistance welding (Φ13) 6 Hand piece for resistance welding (Φ18) 7 Foot switch 8 Metal cutter 9 Work cord 10 Silver-tungsten electrode for resistance welding Round (Φ2,Φ3,Φ4,Φ5)*50 Tapered Φ2*50 Flat t1.5*5*10 ● Welding Material 11 Plate 12 Porous (option) 13 Yarn (option) 14 Powder (option) |
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| ●Gas Regulator with Flow Meter ●Microscope ●Helmet Shield ●Torch stands(2 axis stage Y,Z) |
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| Welding Material for SW-9800 (sold separately) | |
| We offer various materials which are ready for various molds. for more information, you can see WELDING MATERIAL FOR SW-9800. |
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Specifications |
| Resistance welding | TIG welding | |
| Input Voltage | Single Phase AC200/230V 50/60Hz | |
| Reted Output Current | 10.4 kVA (Peak value) | |
| 6.3 kVA | ||
| Maximum Voltage of No-Load | - | 76V |
| Output Current | 30-750A | 5-250A |
| Welding Time | 1-30ms | 1-600ms |
| Repetition Period | 400ms | - |
| Control Method | Inverter Method | |
| Cooling Method | Forced air cooling | |
| Dimensions(W*D*H)mm | 204 *425 *390 | |
| Weight | 23.8kg | |
| 在线咨询： | |
| 咨询电话： | 400-888-1997 |
| 021-63614980 63606193 63511985 63521866 |
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