上海金炜五金机械有限公司

EZFINI Cutting Fiber for machine use
EZFINI 自动化工艺纤维油石刷

Ideal for the AUTOMATION of fine deburring.
XEBEC Cutting Fiber has been extremely successfull in automotive engine and aircraft parts.

优秀的自动化去除毛刺和抛光的创意。
XEBEC氧化铝纤维刷极端成功应用于汽车引擎和航空器制造业。

Features 特点

Suitable for use on machining centers, robots, custom machines,
and drilling machines – easy to automate.

Superior grinding performance thanks to the self-sharpening action of the cutting edge of
the Fine Alumina Fiber rod tips. The continuous cutting edge provides stable grinding performance.

Consistently superior grinding performance can be achieved by establishing suitable processing conditions.
(cutting depth and rpm)

Can deburr and finish edges simultaneously.

Can improve surface roughness in a shorter time, thus shortening the finishing process.

Ideal for fine deburring and surface finishing of automotive parts, aircraft parts, and machine parts.

适用在数控加工中心，机械手臂，钻床，并且容易实现自动化生产。

优秀的切削力以及拥有良好的自锐性
连续研磨时能够提供稳定的性能表现。

通过建立适当的加工条件(进给速度和转速rpm)可以保持一贯地优越研磨的性能

能同时清理毛刺和完成抛光。

能在极短时间内的有效的改善表面粗糙度，因而提高生产效率。

优秀的能力适用于汽车零部件、航空器零部件和其他机加工零件的去毛刺和表面精磨。

■Fiber Rod Type 纤维棒类型

Fiber rod	Features
A11 (Red)	Easy to fit, more suitable for fine deburring than A21(white).
	Thanks to the softness of the fiber rod, it will fit with uneven workpieces.
	Burrs are removed without breaking the edge pattern.
	Suitable for grinding and surface finishing of iron. Especially superior grinding performance in wet processing
	Wet processing can improve surface roughness in a shorter time.
A21 (White)	Superior grinding performance thanks to the high rigidity (compared with A11).
	Can remove rather large burrs after machine processing.
	Wet processing can improve surface roughness in a shorter time.

纤维棒类型	特点
A11 (红色)	适用于清理较小的毛刺（相对于A21?(白色)）
	柔性设计的夹杆可以适用于各种表面参差不齐的工件
	毛刺被去除的同时不会破坏工件的边缘
	适用于各种钢铁制品。湿磨尤能发挥其优越的能力
	湿磨可以在短时间大大改善工件表面粗糙度。
A21 (白色)	纤维刚性更高，相比A11(红色）有更高的切削力。
	能在机器处理以后去除相当大毛刺。
	湿处理可能改进在短时间的地面粗糙度。

Structure 结构

■Comparison of structure and features with abrasives-impregnated nylon brushes
■与普通尼龙刷子的结构和特点的比较

Fiber rods for Cutting Fiber
氧化铝纤维油石刷的结构

Rods for abrasives- impregnated nylon brushes 含磨料的尼龙刷结构

Structure

结构

Consistent rigidity

坚固性和一致性

A single Fine Alumina Fiber Rod is made by binding together 1,000 Alumina Fiber Filaments(diameter 10μm for red rods and 15μm for white rods).

Therefore, this structure maintains a consistent rigidity and there is virtually no fiber rod configurational change during the deburring process.

一根氧化铝纤维是→1,000条纤维丝一起构成(红色纤维丝和白色纤维丝的直径分别为10μm和15μm)。

因此，这种结构能够保证去毛刺过程中纤维坚固不变形，保持研磨的一致性

The abrasive grain is impregnated in nylon.
The nylon base gives it flexibility but low rigidity.

So there is rod configurational change in the deburring process.

磨粒在尼龙中浸渍而成。
尼龙基材给它灵活性，但低刚性。

在去毛刺过程中会变形软化。

Superior grinding performance

超高磨削性能

ALF makes up approximately 75% of the total weight;

The self-sharpening action of the cutting edge on the Alumina Fiber Rod tips and continuous cutting edges provides superior grinding performance.

氧化铝纤维大约占总重量的75％；
氧化铝纤维在整个研磨过程中始终保持良好的自锐性，不断提供卓越的磨削性能。

Abrasive grain makes up only 30% weight; its self-sharpening action is weaker, resulting in lower grinding efficiency.

磨粒只占总重的30％;其自锐性弱，因而磨削效率很低。

Uniform fine finishing

稳定的卓越的磨削性能

Thanks to the multitude of uniform Alumina Fiber on the rod tips, stable and uniform finishing can be achieved; keeping superior grinding performance.

得益于众多的氧化铝纤维均匀的构成，所以能提供稳定的卓越的磨削性能。

Due to the variation in abrasive grains diameters, it’s hard to get uniform finishes

由于磨粒直径变化较大，很难得到较好的效果

No clogging

不会堵塞

Thanks to the self –sharpening action of the cutting edge on the Alumina Fiber od tips, it’s difficulte to clog the tool.

秘诀就是氧化铝纤维不断的自我断裂锐化，使得加工时不会堵塞

Due to less self- sharpening action, it’s easy to clog the tool.

磨削时很容易堵塞。

For both dry and wet processing

干磨和湿磨

Thanks to the high thermal resistance (approx. 150℃), the grinding performance is stable even in dry processing.

Thanks to superior water-resistance, there is no decrease in rigidity even wet processing, providing stable grinding performance.

得益于高耐热性（约150℃），在干磨时依旧性能稳定。
得益于卓越的耐水性，在湿磨时也不会降低磨料的刚性，可以提供稳定的磨削性能。

Due to the low thermal resistance (approx. 90℃), the heat generated in dry processing results in decreased rigidity and molten nylon on the workpiece.

Due to low water-resistance, rigidity and grinding performance is decreases.

由于低耐热性(大约90℃)，在干磨时引起的热导致磨料软化和尼龙的融解。

由于耐水性差，磨削时会时磨料软化，磨削性能下降。

Usage, Applications 用法，应用

■Usage

Deburring of fine burrs (where the base thickness is 0.1mm or less after machine processing)
and finishing of edges
Fine deburring of surfaces
(1) Deburring and finishing of edges (pipe, connections, shafts etc.)
(2) Deburring after small diameter bore (press, drill, laser) processing
Precision parts such as automotive engine parts that must be deburred while maintaining edge quality without secondary burrs
Grinding, and finishing flat surfaces, Gently uneven surfaces and free surfaces
The Hand Grinder Type is recommended for use with machining centers for free surface finishing
去除细毛刺（机械加工后，厚度0.1mm）和工件抛光处理。
精细的表面去毛刺去毛刺和飞边（管道，连接轴等）
直径孔（挤压，钻孔，激光钻孔后）去毛刺和抛光
精密部件，如汽车引擎零件去毛刺，同时保证不产生二次毛刺
轻微不平整的表面的磨削和抛光表面。
磨床，建议使用加工中心的平面磨削

■Applications 应用实例

Comparison 比较

Grinding performance and finishing quality of XEBEC Cutting Fiber and finishing quality is highly superior to other brushes (abrasives-impregnated nylon brushes, brass brushes, stainless wire brushes etc.).
We compare the grinding performance in workpieces of the following materials; iron, aluminum alloy, magnesium alloy, and titanium. Bellow comparison graphs demonstrate the superior grinding performance of XEBEC Cutting Fiber.

氧化铝纤维油石刷和尼龙刷以及铜丝刷的研磨比较

■Grinding Performance Comparison in SUS303 (Dry processing) 在不锈钢SUS303(干磨)上的研磨的性能比较

■Grinding Performance Comparison in S50C (Wet processing) 在中碳刚S50C(湿磨)上的研磨的性能比较

■Grinding Performance Comparison in Aluminum Alloy (Wet processing) 在铝合金(湿磨)上的研磨性能比较

XEBEC Cutting Fiber shows superior grinding performance in wet processing of aluminium alloys.
XEBEC纤维油石刷在处理铝合金材料上有优异的表现。

■Grinding Performance Comparison in Magnesium Alloy (Dry processing) 在镁合金(干磨)上的研磨性能比较

XEBEC Cutting Fiber shows superior grinding performance in magnesium alloy (whichi is prevelent in
Information Technology field).
XEBEC纤维油石刷在处理铝合金材料上有优异的表现。(信息技术领域)。

■Grinding Performance Comparison in Titanium Alloy (Wet processing) 在钛合金(湿磨)上的研磨的性能比较

XEBEC Cutting Fiber shows superior grinding performance in titanium
which is impossible for common brushes to grind.

XEBEC纤维油石刷在处理钛合金材料上有优异的表现。
尼龙刷和铜丝刷完全无法使用。

Use 使用方法


■Attachiment Method 安装使用方法

■Usage 应用

[How to apply tool]

Apply from the direction of the occurrence of the burrs for effective deburring.
从毛刺的产生的方向清理毛刺

[Example 1]

This is an example of deburring and edge finishing of the inner and outer circumferences of a ring-shaped workpiece.
这是清理毛刺和一个环形的制件的内在和外面圆周的边缘精整的例子。

[Example 2]

Processing can be made more effective by setting the direction of rotation.
When burrs are larger or uneven in size, use of a wire brush for the first pass and the Cutting Fiber for second pass can make processing more stable.
处理可以通过设置自转的方向使更加有效。
当毛刺比较大或者大小参差不齐时，先用铜丝刷或者尼龙刷来处理再用纤维刷效果更好。

[Example 3]

This is an example of using the cutting fiber through automated deburring
after cutting.
这是在切割后的工件上去毛刺的实例。

■For efficient use 高效率的用途

［Initial conditions for test processing］ 测试条件

1. Cutting depth (Grinding load) 研磨负荷

(1) Deburring：0.5mm → maximum 1.0mm
0.5kgf → maximum 1.0kgf (in case of load control)
(2) Surface Grinding：1.0mm → maximum 1.5mm
1.0kgf → maximum 1.5kgf (in case of load control)

(1)去毛刺：0.5mm →最大值1.0mm
0.5kgf →最大值1.0kgf (通过调节)
(2)平面研磨：1.0mm →最大值1.5mm
1.0kgf →最大值1.5kgf (通过调节)

2. Revolutions(Speed of the circumference) 转速

ø100: 800rpm → maximum 1,200rpm
ø60 :　1,300rpm → maximum 2,000rpm
ø40 :　2,000rpm → maximum 3,000rpm
ø25 :　3,000rpm → maximum 5,000rpm
ø15 :　4,000rpm → maximum 6,000rpm
ø06 :　8,000rpm → maximum 10,000rpm

3. Feed rate 进给速度

40mm/sec

4. Fine Alumina Fiber Rods exposure from sleeve 从钢套露出的纤维长度

ø100, ø60, ø40,ø25:	15mm
ø15:	10mm
ø06:	5mm

5. Dry / Wet processing 干磨/湿磨

(1) Deburring：The brush can be used for both dry and wet processing.
(2) Surface grinding ：Refer to the matrix below.
(1)清理毛刺：可以干磨，湿磨
(2)平面研磨：参见下表

Materal 材料	SUS303 不锈钢	STAVAX 塑胶模具钢	S50C 中碳钢	Cupper 铜	Aluminum 铝	Magnesium 镁	Titanium 钛	Nickel 镍
Dry	☆☆☆	☆☆☆	☆☆	☆☆☆		☆☆
Wet	☆☆☆	☆☆☆	☆☆☆	☆☆☆	☆☆	Non	☆☆	☆☆☆

☆☆☆：OPTIMAL 优选
☆☆：SUITABLE 适当

Lineup 规格

■For machine use

Brush Lineup 刷头规格

类型 Type	产品编码 Product Code	颜色 Fine Alumina Fiber Rod(color)	直径 Diameter	长度 Fine Alumina Fiber Rod Length
杯型 Cup	EZ-A11-CB100M	Red	?100mm	75mm
杯型 Cup	EZ-A11-CB60M	Red	?60mm	75mm
杯型 Cup	EZ-A11-CB40M	Red	?40mm	75mm
杯型 Cup	EZ-A11-CB25M	Red	?25mm	75mm
杯型 Cup	EZ-A11-CB15M	Red	?15mm	50mm
杯型 Cup	EZ-A11-CB06M	Red	?6mm	30mm
杯型 Cup	EZ-A21-CB100M	white	?100mm	75mm
杯型 Cup	EZ-A21-CB60M	white	?60mm	75mm
杯型 Cup	EZ-A21-CB40M	white	?40mm	75mm
杯型 Cup	EZ-A21-CB25M	white	?25mm	75mm
杯型 Cup	EZ-A21-CB15M	white	?15mm	50mm
杯型 Cup	EZ-A21-CB06M	white	?6mm	30mm

刷头和套筒须配套使用
Brushes are to be used with the sleeve as a set

■For machine use

Sleeve Lineup 套筒规格

类型 Type	产品编码 Product Code	轴心直径 Axis Core Diameter	套筒直径 Sleeve External Diameter	长度 Length(incl.Axis)	轴长度 Axis Length
?100mm	EZ-S100M	?16mm	?110mm	162mm	40mm
?60mm	EZ-S60M	?12mm	?65mm	150mm	35mm
?40mm	EZ-S40M	?8mm	?45mm	140mm	30mm
?25mm	EZ-S25M	?8mm	?30mm	140mm	30mm
?15mm	EZ-S15M	?6mm	?18mm	90mm	30mm
?6mm	EZ-S06M	?6mm	?10mm	70mm	30mm