精密模具补焊机SW-V01

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	超精密模具焊补机

		适合新时代需求的超精密模具焊补机 WELD PRO SW-V01 超越激光焊补的新型号

非凡的高性能

一机多能，本机将冷焊（RESISTANCE）及高级氩焊（TIG）两种焊补功能成功的结合在一起。使焊补作业更简便、快捷。在SW-9800的基础上本机新增了五项功能，以适应不同条件下的焊补作业。本机氩焊的最小电流可达到2A。新增的超精密焊补模式（Fine mode）下,使超精密、精细焊补成为现实。简便、快捷的操作性能足可超越激光焊补，以满足客户更大范围的需求。

五项新增功能

● 超精密焊补模式

通过选择 “FINE mode”（精密模式）可进行超精密焊补，即使直径为0.2mm的钉孔也可获得完美的焊补效果。

● 焊补导航

通过选择焊补区域、焊补材料及焊补材料的尺寸，系统可自动给出焊补所需的时间及电流。

● 数据存储记忆模式
使用者可利用SAVE键对不同焊补条件下的数据进行设定存储，当再次使用时系统可自动读出设定值。
本机可对三个用户的设定值进行存储，每个用户最多可存储30条。

● 连续氩焊（TIG）模式

当需要进行大面积焊补时，连续TIG焊补模式可提供比激光焊补更快速更光洁的焊补表面。（间隔时间为0.1至0.2秒）

● 导入电弧

使用此功能，对焊补目标预先进行瞬间电弧发射（2A），可对焊补点进行准确定位，从而达到完美的焊补效果。

可修补模具范围
● 塑料模具　● 冲压模具　● 压铸模具　●玻璃模具● 吹塑模具 ●橡胶模具 ● 铜合金模具等

焊补时间及焊补电流
本机通过变极器控制，可使冷焊（Resistance）时间在1-30ms（毫秒）之间调节，氩焊（TIG）时间在1-600ms之间调节。冷焊电流可在30-750A之间调节，氩焊电流可在2-250A之间进行调节。
焊补范围
● 滑边、狭边；
● 钉孔、凹槽；
● 气孔及细缝；
● 修复氩弧焊机焊接后模具缺陷（如表面凹陷、气孔等)；
● 焊补放电加工、渗氮及软氮化处理后的模具。

焊补后的模具可进行各种加工
焊补后的模具可进行放电加工，热处理及渗氮处理等。

用SKD-61焊接后的模具横切面

焊补样块

●螺旋面滑道边缘部位 (超精密焊补模式)

●型芯尖端边缘部位 (超精密焊补模式)

●销钉的斜面部位 (渗氮处理后的表面)

●照相机镜筒（螺旋面) 的研磨加工

●移动电话的插入部件

●铜合金模具的拐角和表面

连接图（配线图）	特殊焊接材料

纱线材

网状材

可选附件

● 光线感应头盔
● 工作用显微镜（带防护罩）10倍
● 焊台(2轴表架 Y轴， Z轴)
● 卤素灯

配置

	配件盒脚踏开关气管冷焊用输出线:φ13 mm 冷焊用手柄: φ2/φ3 mm 冷焊用输出线: φ18 mm 冷焊用手柄:φ5 mm 氩焊枪地线冷焊用钨银电极氩焊用钨电极φ1.6 mm 金属剪

SW-V01专用焊材 (单独出售)

我们可为您提供各种不同材质的焊材满足您对不同材质模具的补焊。
具体请参见SW-V01配套耗材。

参数

	冷焊	氩焊
额定输入电压	单相 AC200/230V 50/60Hz
额定输出电流	10.4 kVA (最高值)
额定输出电流	6.3 kVA
最大额定电流（无负荷）	-	76 V
输出电流	30～750 A	2～250 A
焊补时间	1～30ms	1～600ms
焊补间隔时间	400ms	0.1～2.0s
控制方法	变极器控制
冷却方法	强制空气冷却法
外形尺寸(W×D×H)mm	204 ×425 ×390
重量	23.8kg

	Ultra-Precision Mold Padding Welder

Marvelous high specifications

The two functions of resistance welding and high-precision TIG welding are integrated into one; five additional functions are newly introduced. This welder can appropriately support various welding conditions. The minimum current for the TIG welding has been reduced to 2A. By applying the ultra precision mode (FINE mode), high precision, fine welding has been materialized. The easy-to-use characteristics and performance surpass the laser welder and support a wide range of customer needs.

Five new functions

● Ultra precision mode
By selecting the "FINE mode", this welder makes it possible to weld even a fine core pin (diameter 0.2), which was too small for an ordinary welder.

● Weld Navigation
Appropriate current and welding time will automatically be set and displayed by setting the welding target area, welding material, and size.

● Data memory mode
With the SAVE mode, data for welding conditions fixed by an operator can be stored and read out again the next time.

● Continuous TIG mode
When a large area will be welded, the Continuous TIG mode provides smoother welding more quickly than laser welding. (Interval time: 0.1 sec?..0 sec)

● Lead arc
By emitting a minute arc (2A) to the welding target point in advance, the target portion can be welded more precisely.

Broad Application Range
●Plastic mold ●Die casting mold ●Press mold ●Glass mold ●Blow mold ●Rubber mold ●Copper alloy mold
Assured Resistance Welding and Precise TIG welding
Precise current-carrying time is achieved through inverter control for resistance welding (1-30 m sec) and TIG welding (1-600 m sec), and then reliable tack welding and precise TIG welding can be assured. A welding current can also be adjusted up to ones for resistance welding (30-750 A) and TIG welding (2-250 A). Diverse Purposes●Parting line part, slide edge areas where shocks are applied
●Pin-gate areas, tunnel-gate areas
●Repair of ejector-holes, thin edge areas
●Smoothing pinholes and surface depressions after argon
welding
●Padding after electric discharge machining, nitriding, and tufftride processing
Various kinds of processing after welding are available Electric discharge machining, creping, and blasting are possible after welding, as well as heat-treating and nitriding.

Repair examples

●Helicoid slide edge area (using super precise mode)

●Connector core pin area (using super precise mode)

●Welding of inclined pins (Nitriding)

●Polished lens barrel(Helicoid)

●Mobile phone plug-in unit

●Corner and surface of copper alloy mold

Wiring diagram	Special materials

Yarn

Porous

Option

● Dark welding helmet
● Work microscope with a shield (x10)
● Torch stand (2-axis stage Y, Z)
● Halogen light
(For details, please refer to the optional accessory catalog.)

Configuration

Welding Material for SW-V01 (sold separately)

We offer various materials which are ready for various molds.for more information, you can see WELDING MATERIAL FOR SW-V01.

Specifications

	Resistance welding	TIG welding
Input Voltage	Single Phase AC200/230V 50/60Hz
Reted Output Current	10.4 kVA (Peak value)
Reted Output Current	6.3 kVA
Maximum Voltage of No-Load	-	76 V
Output Current	30～750 A	2～250 A
Welding Time	1～30ms	1～600ms
Repetition Period	400ms	0.1～2.0s
Control Method	Inverter Method
Cooling Method	Forced air cooling
Dimensions(WDH)mm	204 ×425 ×390
Weight	23.8kg

订货编号	货品名称	机型	品牌	产地	用途	功能
BHSB0000	精密模具补焊机	SW-V01	SANWA	日本	模具部件补焊	冷/氩焊
BHSB0001	精密模具补焊机	SW-808	SANWA	日本	模具部件补焊	冷焊

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